Frequently Asked Questions About Our Systems
You can find the most frequently asked questions and technical details about our industrial surface treatment systems below. For further information, please feel free to contact us.
Paint Booths
A Combi Spray Booth integrates painting and curing processes into a single unit. When production conditions allow, it offers a cost-effective solution by reducing total project investment and saving floor space.
Thanks to our proprietary design, the cost difference is minimal. Considering that a separate curing booth is eliminated, Combi Booths provide a highly economical investment solution.
A PLC (Programmable Logic Controller) system is not mandatory; however, it significantly improves quality and productivity in high-volume production environments.
Key advantages include:
- Automated painting and curing programs
- Monitoring of temperature, airflow, and filtration sensors
- Fault detection and alarm systems
- Energy optimization
- Minimization of operator errors
- Enhanced operational safety
- Maintains clean and controlled cabin air quality
- Prevents surface contamination caused by overspray
- Provides a safe and workable environment for operators
- Reduces periodic cleaning requirements
Our booths feature a four-stage filtration system consisting of:
- EU5 paint-stop filter (air handling unit)
- EU3 paint-stop filter (ceiling level)
- Impact Separator (floor level)
- EU2 paint-stop filter (final stage)
The Impact Separator is a simple yet highly effective mechanical separation system installed at the booth base. It captures heavier paint particles, reduces the load on paint-stop filters, lowers maintenance frequency, decreases operating costs, and extends overall filtration system lifespan.
Direct-fired burners:
- Heat the cabin air directly
- Provide high thermal efficiency with minimal heat loss
- Enable faster curing cycles
- Offer lower investment and maintenance costs
Advantages over indirect-fired burners:
| Feature | Direct-Fired | Indirect-Fired |
| Heat Transfer Efficiency | High | Moderate |
| Curing Speed | Fast | Slower |
| Energy Consumption | Low | High |
| Initial Investment Cost | Low | High |
| Temperature Homogeneity | Good | Good (at higher cost) |
| Maintenance | Simple | More complex |
Sandblasting Cabinets
During blasting, high-velocity abrasive particles rebound from the workpiece and impact booth surfaces. Traditional tarp-type coverings may appear cost-effective initially; however, rapid tearing, deformation, abrasive leakage, and frequent maintenance make them inefficient in the long term.
We use SBR Granulated Rubber covering, which provides durable, maintenance-free protection for many years.
Advantages:
- Protects steel structure against impact and wear
- Reduces noise levels
- Extends service life
- Minimizes maintenance frequency
Disadvantages of screw conveyor systems:
- High wear rate due to abrasive and steel shot friction
- Requires deep foundation excavation (typically half the booth width; minimum ~1 meter even in optimized layouts)
- Increased number of screws and gearboxes leads to higher mechanical wear and electrical load
- Mechanical stress on shafts, bearings, and flights
- Abrasive degradation (acts like a mill, breaking media into dust over time)
- Higher energy and maintenance costs
- Although initial investment may seem lower, long-term operating costs are significantly higher
Our system operates with a pneumatic piston drive and a balanced motion mechanism supported by carrier and guide rollers.
Advantages:
- Minimal excavation requirement (typically 200 mm depth is sufficient)
- Compact wheel group: In floor-scrapper systems, one of the most important elements is the wheel group that carries the excavator blades. Wear can cause jamming and downtime during production. Thanks to our compact wheel group design, developed in recent years to minimize wheel wear, we can offer a much more powerful, stable, and smoothly operating floor-scrapper system.
- Improved stability and durability
- Lower maintenance cost
- Extended service life
Used abrasive contains dust, broken particles, and coating residues.
An abrasive cleaner:
- Separates fine dust
- Recovers reusable media
- Extends nozzle and equipment life
- Maintains pressure stability
- Improves surface quality
Uncleaned abrasive reduces system performance and surface finish quality.
The fan does not only extract air; it directly determines booth performance.
Incorrect fan selection may cause:
- Dust clouds and reduced visibility
- Shortened filter life
- Increased energy consumption
Proper fan selection ensures clear visibility, stable airflow, and energy efficiency.
Filtration is the “lungs” of the booth.
Benefits of high-quality cartridge filters:
- High micron retention capacity
- Low pressure drop
- Long service life
- Energy savings
Filter area and quantity must be engineered according to airflow calculations. Insufficient filtration area results in fan overload and dust leakage.
Pressure equipment quality directly affects:
- Pressure stability
- Nozzle lifespan
- Surface uniformity
- Operator safety
PLC systems are not mandatory but provide significant advantages:
- Automated timing control
- Pressure and fan monitoring
- Differential pressure tracking for filters
- Fault alerts
- Energy optimization
In serial production facilities, PLC systems enhance both efficiency and operational safety.